Any common 1986 Suzuki Intruder gearbox issues?

Any Common 1986 Suzuki Intruder Gearbox Issues?

When it comes to the 1986 Suzuki Intruder, a stylish and powerful motorcycle of its time, riders may encounter a few common gearbox issues. Let's delve into some of the gearbox concerns faced by owners of this classic Suzuki cruiser.

1. Gear Shifting Problems

One of the potential gearbox issues faced by riders of the 1986 Suzuki Intruder is gear shifting problems. Some owners have reported difficulty when trying to shift gears, experiencing grinding or hesitation during gear changes.

These problems can often be attributed to worn-out or improperly adjusted shift forks, damaged shift drums, or a stretched shift linkage. Regular maintenance, including periodic inspection and adjustment of these components, is crucial to mitigate gear shifting problems.

2. False Neutrals

A false neutral occurs when you find yourself stuck between gears, with the bike not engaging in either gear. This issue can be frustrating and potentially dangerous, especially when trying to accelerate or decelerate swiftly.

False neutrals are commonly caused by wear and tear in the gearbox, particularly on the shift forks or gears. In some cases, it might be necessary to replace these worn components to resolve the issue.

3. Clutch Slippage

Clutch slippage is another gearbox-related concern that riders of the 1986 Suzuki Intruder may encounter. This issue is characterized by a reduction in power transmission from the engine to the rear wheel.

Common causes of clutch slippage include worn-out clutch plates, a faulty clutch cable, or insufficient tension in the clutch springs. Regular inspection and replacement of worn clutch components, as well as proper adjustment of the clutch cable, can help prevent clutch slippage.

4. Transmission Noise

Sometimes, owners of the 1986 Suzuki Intruder may notice unusual noises emanating from the gearbox area. These noises can range from subtle clicking sounds to loud clunking or grinding noises.

Common causes of transmission noise include worn-out gears, insufficient lubrication, damaged bearings, or misaligned transmission components. Regular maintenance, including oil changes and proper lubrication, is vital to minimize transmission noise.

Conclusion

While the 1986 Suzuki Intruder is a classic cruiser known for its power and style, it is not immune to gearbox issues. Some common problems riders may encounter include gear shifting problems, false neutrals, clutch slippage, and transmission noise.

To ensure a smooth and trouble-free ride, it is crucial for owners of the 1986 Suzuki Intruder to perform regular maintenance and inspections. This includes checking and adjusting shift forks, inspecting clutch components, replacing worn-out gears or bearings, and maintaining proper lubrication in the gearbox.

By addressing these common gearbox issues promptly and maintaining the motorcycle diligently, owners can continue enjoying the timeless charm of the 1986 Suzuki Intruder for years to come.