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Why is the Intruder VS 700's clutch not disengaging?

Learn why the clutch of Intruder VS 700 may not be disengaging and explore possible reasons for this issue. Find solutions here.

Subject: Suzuki - Sub Subject: Clutch not disengaging on Intruder VS 700
Date: 12/27/2023 Status: SOLVED
2 answered / 1 voted, viewed icon 56 viewed.
Solved - The best Reply Taylor Jenkins - Wednesday, December 27, 2023 54

Why is the Intruder VS 700's clutch not disengaging?

Why is the Intruder VS 700's clutch not disengaging?

The Intruder VS 700 motorcycle is equipped with a clutch that allows the rider to disengage the engine power from the transmission, enabling smooth gear shifts or neutral position when required. However, there may be instances where the clutch fails to disengage properly, resulting in difficulty shifting gears or engaging neutral. Let's explore some possible reasons for this issue and understand how to troubleshoot it.

1. Clutch Cable Adjustment:

One common reason for a clutch not disengaging is an improperly adjusted clutch cable. Over time, the cable may stretch or become loose, causing insufficient tension. This lack of tension prevents the clutch from fully disengaging, leading to difficulty in changing gears. To resolve this, it is essential to adjust the clutch cable according to the manufacturer's specifications. This adjustment can typically be made at the clutch lever or near the engine housing.

2. Clutch Plate Wear:

The clutch plates of the Intruder VS 700 can wear out over time due to regular use. When the clutch plates lose their friction material, they may not have enough contact surface to disengage smoothly. This issue can result in a slipping clutch or incomplete disengagement. If you suspect clutch plate wear, it is advisable to inspect and replace them if necessary. Regular maintenance and proper lubrication of the clutch components can also help prevent premature wear.

3. Clutch Lever Assembly Issues:

The clutch lever assembly, including the lever, pivot, or related mechanisms, could be another potential culprit. Inspect the lever and its pivot area for any signs of damage, wear, or misalignment. Damaged or worn-out components can hinder proper clutch engagement and disengagement. If any issues are identified, it is recommended to repair or replace the affected parts to restore clutch functionality.

4. Low Hydraulic Fluid or Air in the Clutch System:

The Intruder VS 700's clutch system operates either with a hydraulic system or a cable system. In the case of a hydraulic clutch, low fluid levels or the presence of air bubbles in the system can lead to inadequate clutch disengagement. Ensure that the hydraulic fluid reservoir is filled to the proper level and free from any contaminants. If air has entered the system, it needs to be bled out to restore proper clutch operation.

5. Clutch Spring Failure:

Clutch springs are responsible for exerting pressure on the clutch plates, ensuring they engage and disengage correctly. If one or more clutch springs become weak or break, they may not provide sufficient force to disengage the clutch fully. Regular inspection of the clutch springs is necessary to identify any signs of wear, fatigue, or damage. Replace any faulty or worn-out springs to restore proper clutch functionality.

6. Transmission or Internal Component Issues:

In some cases, clutch disengagement problems may be caused by internal issues within the transmission or related components. Misaligned gears or worn-out bearings can affect the clutch's ability to disengage smoothly. If the above troubleshooting steps do not resolve the issue, it is recommended to consult a professional mechanic or the manufacturer for a detailed inspection and potential repair.

In conclusion, the clutch of the Intruder VS 700 motorcycle may not be disengaging due to various reasons such as clutch cable adjustment, clutch plate wear, issues with the clutch lever assembly, low hydraulic fluid or air in the clutch system, clutch spring failure, or internal transmission issues. By performing regular maintenance, adjusting the clutch properly, and addressing any identified issues, it is possible to restore proper clutch functionality and ensure smooth gear engagement in the Intruder VS 700.

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ANSWERS Write an Answer

❝Why is the Intruder VS 700's clutch not disengaging?❞ answers. Tiger asked first. Total 2 replies.

Ainsley - Saturday, December 30, 2023 52

Why is the Intruder VS 700's clutch not disengaging?

Why is the Intruder VS 700's clutch not disengaging?

Motorcycle enthusiasts who own the Intruder VS 700 may occasionally encounter issues with the clutch not disengaging properly. This problem can greatly affect the functionality and riding experience of the motorcycle. In order to remedy this situation, it is essential to understand the potential causes behind the clutch issue and how to troubleshoot them. Let's discuss some of the common reasons why the Intruder VS 700's clutch may fail to disengage.

1. Worn Clutch Plates:

One of the primary reasons behind a clutch not disengaging is worn clutch plates. Over time, the friction material on the clutch plates may wear out, leading to difficulties in separating the engine's power from the transmission. When the clutch lever is pulled in and the plates fail to disconnect, it can result in gear engagement even when the lever is fully engaged.

2. Insufficient Clutch Cable Tension:

Inadequate tension in the clutch cable can cause the clutch to not disengage properly. If the cable is too loose, it may fail to pull the clutch release mechanism far enough, preventing the plates from separating completely. Regular wear and tear or improper adjustment can lead to reduced cable tension, which requires adjustments or replacement.

3. Clutch Master Cylinder Issues:

Problems with the clutch master cylinder can also contribute to the clutch not disengaging properly. If the master cylinder is damaged, worn out, or has insufficient hydraulic fluid, it can result in issues with fluid pressure, preventing the clutch from disengaging smoothly. Regular maintenance and inspection of the master cylinder can help identify and resolve such problems.

4. Air in the Clutch Hydraulic System:

Another factor that can affect clutch disengagement is air trapped in the hydraulic system. Air bubbles can create sponginess in the hydraulic fluid, reducing the pressure needed to disengage the clutch. This can be caused by leaks in the system or during improper bleeding of the clutch fluid. Proper bleeding and maintenance of the hydraulic system should be carried out to prevent such issues.

5. Damaged Clutch Release Bearing:

A worn or damaged clutch release bearing can also prevent the clutch from disengaging. The release bearing is responsible for separating the clutch plates when the lever is pulled. If the bearing is worn out or damaged, it may introduce friction and prevent smooth disengagement. In such cases, replacing the clutch release bearing is necessary to restore proper clutch functionality.

When facing problems with the Intruder VS 700's clutch not disengaging, it is essential to address the issue promptly to avoid potential damage to the transmission and other components. Consulting a professional mechanic or an authorized service center is recommended for a comprehensive diagnosis and appropriate repairs. Regular maintenance and early detection of clutch-related issues can significantly improve the overall performance and longevity of the clutch system.

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